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Industrial Process Examples

Depending on the business, one kind of industrial process can be more effective than another. However, there are many different industrial process examples. The most common types of manufacturing processes include casting, molding, forming, joining, plating and additive. These can be found in the examples below.

Repetitive Manufacturing

This type of industrial manufacturing process is used when repeating the production of a product. It features production lines that are working on similar products or components all year round. This means there is little changeover or setup required, though production will reflect client demand. Companies that use this industrial process example include those that produce electronic goods, automotive and durable consumer goods, etc.

Job Shop Manufacturing

Here, parts are used in small-batch, custom products. These are made-to-order items for clients with workstations that are usually dedicated to one specific product. Think of a custom shoemaker or commercial printing press, which can change a product to match the clients request. Some machine shops use this type of industrial process and make parts for the aviation industry. However, it also presents software development, helping with workflow. Some businesses move from job shop to repetitive manufacturing when they need to scale for greater productivity.

Discrete Manufacturing

This uses an assembly line, but with a greater variety than the repetitive manufacturing example. Therefore, it can have more recurrent changeover and variation in the process. This suits a manufacturer with many styles, sizes and modifications of their product. The downside is that production usually takes longer due to more setup and removal. This type of industrial process can be found in automobile and aircraft manufacturers, as well as those who create clothing, medical devices, toys and smartphones.

Batch Process Manufacturing

Driven by customer demand and the availability of raw materials, this type of manufacturing is similar to discrete and job shop processes. Usually, this means that one batch is enough for client needs and when completed, the equipment is cleaned up and the company waits until a new need for product arises at which time theyll start up production again. Industries that use this type of industrial manufacturing process include food production, newspaper printing, bookbinding and pharmaceuticals.

Continuous Process Manufacturing

As with repetitive manufacturing, continuous process manufacturing happens all the time. The two types of industrial manufacturing processes differ in that the raw materials are usually gases, powders, liquids or slurry. This example can be found in industries such as oil refining, metal smelting, paper production and food products that are similar to tomato sauce, juice and peanut butter.

3-D Printing

3-D printing uses several composites and materials, such as plastics and metals, to create three-dimensional goods layer by layer. This is done through digital means rather than physical labor or mechanization. Benefits to this type of manufacturing include reduced financial capital, raw materials and waste, though the process is expensive. It can also be used to create prototypes before committing to larger-scale projects and is used to make medical and dental devices, prosthetic limbs, firearms, shoes, musical instruments and even buildings.